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Mobilization  cedar rapids 124 install "oversize banner" and ( 2) flags on tractor hook tractor to jeep check the tires and hubs on jeep obtain supervisors approval to hook up to cedar rapids clean glad hands & king pin hook tractor & jeep up untape glad hands hook up air lines and electrical cord check tires & hubs on crusher pull unit to safe area after supervisor approval check all lights and brakes performance clean unit for loose stones etc. install line bumpers install banners and  flags install strobe light on right rear side have crushing supervisor look unit over one more time line up "escort" train proceed to new site do not exceed speed 40 mph while maintaining proper distance check overhead clearance at all times arrive at new site check with supervisor park per instructions de-flag unit Primary Crusher Unit 110 Get approval from crushing supervisor to hook up primary Clean king pin and air lines couple tractor to primary untape glad hands Hook up air and electric lines raise landing gear unhook power pack move crusher to safe area to be cleaned (after approval) check all lights and brakes performance check tires and hubs flag crusher have supervisor inspect unit one more time proceed to new site Max speed 50 mph maintain proper distance check overhead clearances spot primary at new site de-flag Stacker Unit 126 clean any stones or rocks off stacker check hubs for oil look for loose lug nuts look for soft tires Plug in electrical line flagging 1 flag left front 2 flags middle, one each side 2 flags rear "oversize" banner two flags front of tractor and "oversize" banner pull slow on rough roads (no suspension) check and maintain proper height and width clearances pull to new site check with supervisor on site Find level area to drop landing gear block wheels on stacker drop landing gear de-flag unhook electrical line uncouple tractor and pull away carefully Tool Trailer Unit 125 pull trailer to safe area of pit check brakes, hubs, tires and lights move to new site under standard posted speeds unless conditions dictate otherwise ask supervisor about ground plate spot tool trailer per supervisors instructions, unhook lines drop landing gear and uncouple tractor Scale Conveyor Unit 132 (and 30" (107), 24" (100) transfer conveyors) check lights check brakes (132 only) hook up safety chain check pintle is locked drive to site max 45 mph Water trailer and test trailer observe speed limits and road conditions recheck safety chains and hook up check hubs, tires, fasteners, hitch and lights Loader find level area to break deck on lowboy that is clear of overhead obstructions pull chains and get approval from supervisor to load loader and gin pole place gin pole on center of lowboy deck put loader on deck, lower bucket hook deck back together chain down loader with a minimum of 5 load rated chains tape exhaust pipe and remove antenna close all windows and latch all doors attach "oversized" banner on rear with two flags in the middle at the widest point (the bucket) attach "oversized" banner on the front of the tractor with 2 flags minimum clearance is 14.5' travel to new site at max of 45 mph arrive at new site find flat area with no overhead obstructions to split deck unchain, de-flag, untape, install antennae unload loader remove gin pole from deck (crushing crew) hook deck back together and pick up chains Developer Unit 106 check brakes, tires, hubs flag unit 2 flags front of truck 2 flags rear of unit (either side, typ.) install light bar and check for proper operation check once more for rocks travel to new site (45 mph max) de-flag and see supervisor for drop location start engine lower landing gear to suitable position remove light bar and air lines disconnect tractor Developer stacker Unit 103 flag unit 2 flags on front of truck 2 flags on rear of unit install light bar and test check tires and hubs travel to next site, max speed 45 mph check with supervisor and get directions for location lower landing gear, install braces remove light bar and flagging block tires disconnect TEAR DOWN CEDAR RAPIDS 124 empty crusher de-energize power lower stacking conveyor clean off catwalks take down spray bar block cone put stays on screen remove top two skirt boards remove tie off cables unhook the power cords wrap the cords up clean out from under the crusher hook up the loader to the power pack raise the crusher to remove the screw jacks remove the screw jacks fold up the front legs remove blocking & steel pads spot truck under crusher Primary Crusher Unit 110 De-energize Unhook power cords Take Handrails down Take ramps out with Loader Clean primary Put the stays on Drop the electrical box down Roll up cords and place on top of electrical panel/box Secure with strap Put Panel up on crusher with loader Hook loader to power pack Raise Crusher take out blocks & plywood and put in feeder (use loader) Ready for truck Stacker Unit 126 Wind up the cords chain up counter weight loosen belt lift up one side at a time take drive chain off and hang on frame pull pin swing wheel into travel position re-pin shovel off pivot plate slide hopper to travel position hook to loader and raise up to proper height clean 5th wheel plate and pin with shovel put on truck with loader follow loader operator instructions install on belt tie downs unbolt at first pivot point fold conveyor around with the loader lock conveyor into position unhook loader position loader to other end of conveyor hook loader unbolt second pivot point fold conveyor with loader Lock into position unhook loader chain belt down at front pivot lower tie off into transport position with ladder Tool Trailer Unit 125 secure contents put steps and hand rails inside trailer (both sets) shut doors and lock ready for the truck have supervisor OK before coupling couple tool trailer hook up air and electrical lines crank up landing gear back trailer with spotter enough to remove ground plate hang ground plate in it's hanger Scale Conveyor Unit 132 (and 30" (107), 24" (100) transfer conveyors) wind up power cords scale cord on tool trailer power cord on scale conveyor lower if necessary install bolts in stationary braces and secure clean it off check tires, hubs and lug nuts pick up with loader to raise legs raise legs attach to truck and hook up electrical cord Water trailer Unit 105 de-energize wind up cord unhook and wind up hoses from Cedar Rapids secure lock box unhook hose and drain tank hook to pick up connect safety chains connect electrical check lights and tires move to next site Test Trailer Unit 49 secure contents and steps inside (insure testing equip. is secured) de-energize if necessary, wrap cord under tool trailer raise legs in back hitch to pick up (usual procedure) lower jack check lights and tires insure porta-john is secure move to next site Developer Unit 106 remove ramp with loader energize system lower stacking conveyer into travel position turn engine off (leave key in on position) and open a valve disconnect hoses restart engine lower landing gear to raise machine fold up spill/side plate with loader and secure unpin and raise front legs pull machine ahead with loader clean machine lower truss until collection hopper is on the ground unpin screen angle unpin the screen take hopper off with loader and gin pole and secure on belt bottom side up lower truss the rest of the way and put screen into transport position and repin clean king pin, untape glad hands couple tractor, hook up air lines have crushing crew raise landing gear shut off engine put key in lock box clean unit Developer stacker Unit 103 store 2" hydraulic hose on top of belt pick up one side with loader, pull pin axle and slide axle in and repin pull pin in wheel and pivot wheel to travel position and pin repeat steps for other wheel loosen the belt locate 5th wheel plate next to end of conveyor hook to tail pulley eye and lift with gin pole on the loader until head pulley is close to ground unbolt conveyor at hinge point fold conveyor into transport position and repin lower conveyor to convenient height and install 5th wheel plate and install bolts clean unit raise end to appropriate 5th wheel height clean king pin hook up to truck Set-up Site Preparation Examine Site and Evaluate any Hazards Correct Hazards if possible Site Specific Hazard Awareness Training Given Task Train for "Set Up" Activities Level and stabilize pad for primary crusher and cedar rapids crusher with FEL Equipment Placement Back into the pad Hook loader to power pack Raise discharge/front conveyor out of the way lock raised conveyor with two chains provided Place temporary blocks under jacks Raise Crusher Remove electrical and air lines Disconnect tractor and Pull away Position Cedar Rapids Unit 124 properly Hook loader up to power pack on to Cedar Rapids Bring jacks down to ground and lift up crusher unhook electrical and air lines pull tractor away Set up tool trailer next to pad and put down ground plate place Landing gear on the ground (tool trailer) disconnect electrical and air lines and pull truck away drive truck to stacker unit 126 Raise tie off cables out of travel position hook up to stacker unit 126 go to the levelest open area available park truck 90 degree angle to stacker driver will remain in cab and follow loader operator instructions unfold the stacker with the loader and gin pole Hook on to head pulley end of conveyor Unfold into position Secure the upper section with bolts unhook loader/gin pole relocate loader and hook to other end of stacker remove lock pin unfold into position secure lower section with bolts raise conveyor weight off tractor with loader unhook tractor pull tractor away set conveyor on ground unhook gin pole begin leveling process Primary Crusher hook loader up to power pack throw all blocking and plywood on ground get torpedo level out set torpedo level on machine set machine level using jacks and blocks Unhook power pack Go to Cedar Rapids unit 124 Cedar Rapids hook loader up to power pack Lower legs to blocking position set machine level using jacks and blocks lower the front conveyor unhook the loader from power pack Set scale conveyor Unit 132 Use gin pole and loader to hook on to tongue of Unit 132 pull it into place Set stacker Unit 126 Use gin pole and loader to hook onto lift eyes of Unit 126 pull it into place Unhook from Stacker Unit 126 Go to Primary Crusher Unit 110 Hook onto electrical box of Unit 110 Lift off and set on ground Unhook Subtopic Take gin pole off of loader Go to Stacker Unit 126 Pick one side up and turn wheel to radial position Repeat for opposite side Put drive chain on Electrical Setup Unwrap cords and plug into receptacle into tool trailer Do not plug in cords with generator running Hang or place cords to prevent damage perform continuity/ground resistance test Final Setup place handrails remove stays take blocks out of cone remove stays off of cedar rapids Fill water tank reattach water system reattach tie-off cables reattach spray bar tighten stacker belt remove the belt stays use fall protection calibrate scale set plywood build axle-height berms and ramps set test trailer Subtopic